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    2022-11-23

    What are the ways to improve the service life of graphite molds?

    Graphite molds should be produced and processed by cutting methods to improve the smoothness of the graphite mold surface and reduce the degree of adhesion between the molten metal and high-purity graphite. The composition of the carcass powder is one of the factors that cause the metal plastic film to stick to the high-purity graphite. Because iron is a strong carburizing agent, if the carcass is iron-based, there will be obvious reaction and melting between the carcass and the abrasive tool, causing the carcass melt to stick to the high-purity graphite and destroying the graphite mold. It is suggested that when calcining the iron-based carcass, a strong release agent should be brushed on the surface of the blade and the abrasive tool to reduce the adhesion of the abrasive tool during mold unloading, reduce the degree of damage, and increase the service life of the abrasive tool.2. The fracturing damage of the grinding tool is also related to the resistance of the graphite materia
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    2023-08-22

    Excellent characteristics of graphite plates

    Graphite plate is a good technical property, and its good properties are widely used in various industries. Due to the excellent chemical and physical properties of the product, it has gradually become a key raw material for making grinding tools. Graphite belongs to the raw material of graphite carbon. During the production process, alkaline resistant organic chemical compounds are added, and then subjected to high-pressure manufacturing and forming. After undergoing high-temperature heat treatment, production and processing are carried out, thereby reducing the porosity of graphite products, improving the relative density of products, and possessing good alkali resistance and wear resistance. Graphite plates have high-quality characteristics and are suitable for industries such as forging, metallurgy, and grinding tools. CNC lathe processing machines and equipment further enhance the overall production and manufacturing level, and consider the requirements for precision and surface

    2023-08-21

    Main characteristics of graphite crucible

    1. High thermal conductivity: Due to the use of raw materials such as graphite with high thermal conductivity, the melting time is shortened.2. Heat resistance and shock resistance: Strong heat resistance and shock resistance, resistant to cracking during rapid cooling and heating.3. High heat resistance: High fire resistance, capable of withstanding high temperatures ranging from 1200 to 1600 ℃.4. Erosion resistance: Strong resistance to erosion of molten soup.5. Resistance to mechanical impact: Having a certain degree of strength to resist mechanical impact (such as the input of molten materials).6. Oxidation resistance: Graphite is prone to oxidation at high temperatures in oxidation aerosols, and due to oxidation prevention treatment, oxidation consumption is relatively low.7. Anti adhesion: Because graphite has the characteristic of not easily adhering to molten soup, the immersion and adhesion of molten soup are less.

    2023-08-21

    High power and ultra high power electrodes

    The characteristic of high-power and ultra-high-power electrodes is low resistivity, allowing for a current load of 25% -40% higher than that of ordinary electrodes; The allowable current density is greater than twice; Low coefficient of thermal expansion; High flexural strength; Low oxidation loss. The production of high-power and ultra-high-power electrodes uses needle coke as the raw material, and multiple impregnations are used in the production process to increase the graphitization temperature, and corresponding improvements are made to the bonding and impregnating agents.The requirements for ultra-high power graphite electrodes are relatively strict. The volume density of the electrode reaches 1.72g/cm3; The resistivity drops to 5-7 Ω. mX10-6. Due to the fact that the current density allowed by ultra-high power is more than twice that of ordinary electrodes, the thermal stress and impact it bears increase. Therefore, the electrode requires a low coefficient of thermal expansion

    2023-08-21

    The main production process of graphite electrodes

    (1) Calcination. Both petroleum coke and asphalt coke need to be calcined at a temperature of 1350 ℃ to fully remove the volatile matter contained in the carbonaceous raw material and improve the true density, mechanical strength, and conductivity of the coke.(2) Crushing, screening, and batching. Crush and screen the calcined carbon raw materials into designated size aggregate particles, grind some coke into fine powder, weigh according to the formula, and aggregate to form a dry mixture of various particles.(3) Mix and knead. Mix and knead the dry mixture of various particles with a certain amount of binder in a heating state to form a plastic paste.(4) Forming. Under external pressure (extrusion molding) or high-frequency vibration (vibration molding), the paste is pressed into a certain shape and high density of raw electrodes.(5) Roasting. Place the raw electrode in a specially designed roasting furnace, and use metallurgical coke powder to fill and cover the raw electrode. At a

    2023-08-17

    Impregnation object and type of impregnating agent

    In carbon products, there are several types of products that need to be impregnated:(1) Products with higher density, mechanical strength, and lower resistivity are required. Such as ultra-high power electrodes, various joint blanks, graphite anodes, mechanical carbon products, etc.(2) Impermeable graphite required for chemical equipment. For example, heat exchangers, pumps, chemical pipelines and fittings, sealing rings and sealing rings used on chemical equipment, etc.(3) Products used for producing wear-resistant materials. For example, piston rings, bearings, directional rings, sliding electrical contacts, etc.(4) Products with special requirements. Such as high-density and high-strength graphite.The commonly used impregnating agents include asphalt, synthetic resins, metals, lubricants, inorganic compounds, etc., which can be selected according to the different performance requirements of the impregnating object. When selecting impregnating agents, it is necessary to pay attentio

    2023-08-17

    Graphite anode plate

    Graphite anode is a graphite plate, block, or rod used as an anode for electrolytic cells in the electrolysis industry. It has characteristics such as high temperature resistance, good conductivity and thermal conductivity, easy machining, good chemical stability, strong acid and alkali corrosion resistance, and low ash content.There are two types of electrolysis industry using graphite anodes, one is aqueous solution electrolysis, and the other is molten salt electrolysis. In the past, the chlor alkali industry, which used to produce caustic soda and chlorine gas by electrolysis of salt water solutions, was the largest user of graphite anodes. However, the chlor alkali industry now widely uses the ion membrane electrolysis process for alkali production, and the graphite anode diaphragm method for alkali production has gradually been phased out. Therefore, the production of graphite anodes is in an extremely shrinking state. Currently, graphite anodes are only used in industries such

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