Time:2023.08.10Browse:1
(1) Raw materials. The raw materials used in the production of electrochar products include carbon and graphite powder, metal powder, and binder.
(2) Calcination. The calcination of petroleum coke used in the production of electric carbon products generally adopts electric calcination.
(3) Ingredients. According to the performance requirements of electric carbon products, 4-5 solid powders are used as ingredients.
(4) Material mixing. Mixing mainly uses dry mixer, dual axis stirring knife mixer, pressure mixer, and continuous mixer.
(5) Rolling sheet. The paste prepared with coal tar pitch as the binder needs to be processed by rolling to ensure the uniformity of the mixing of various materials.
(6) Grinding powder. Grind the kneaded material and rolled sheet material to obtain pressed powder.
(7) Pressing. The forming of electric carbon product blanks is generally done by molding, and the forming equipment includes hydraulic presses and mechanical presses.
(8) Heat treatment. Heat treatment includes solidification, sintering, and roasting, and the roasting of raw materials for electric carbon products can be done using a tunnel kiln.
(9) Graphitization. The preparation of electrochemical graphite brushes requires graphitization heat treatment, using an Acheson graphitization furnace, petroleum coke particles as resistance material, and carbon black as temperature retaining material.
(10) Impregnation. Impregnating materials include coal tar pitch, synthetic resins, metal alloys, and lubricants.
(11) Machining. The processing process includes cutting, grinding, chamfering, and drilling.
(12) Assembly. Assembly of wires onto the brush body is often done using the blocking method, as well as welding, tube expansion, and direct pressing methods.